Dual Chamber Dispense
Flagship Project: Prestige Skincare

The
Compound
Interest.

Engineering a 1:1 serum ratio for ingredients that refuse to play together. Stabilizing potency through mechanical isolation.

Duration
14 Weeks
Tech
Airless Piston
Material
PETG / PP

The Formulation
Challenge.

Prestige actives like Retinol and Vitamin C are notoriously volatile. When combined in a single formulation, they often degrade each other's efficacy within days of manufacture.

Maintaining high-potency ingredient separation
Ensuring consumer-grade ease of use
Preventing oxidation through airless architecture
Lab Ref: PKG-V-88
Stability Index95.4%
"Our goal was zero-compromise potency. We needed a mechanical solution to a chemical problem."

INTERNAL
ARCHITECTURE.

We engineered a dual-piston system that allows two separate bulk formulations to sit in isolated chambers until the moment of dispense.

Metering Engine: Dual-Propel 3.0
Internal Architecture X-Ray

1:1 Precision Metering

Synchronized dual-actuation ensures exactly 0.5ml + 0.5ml dispense per stroke, regardless of varying viscosity.

Zero-Air Intake

Patented valve logic prevents air backtrack, maintaining the clinical integrity of sensitive formulations.

Priming Efficiency

High-vacuum seal achieves full dispense in less than 3 strokes, minimizing product waste.

Evolution of a System.

CAD Blueprinting
01. Design

CAD Blueprinting

Managing mechanical tolerances to 0.01mm.

SLA Prototyping
02. Validation

SLA Prototyping

Functional testing of vacuum-seal integrity.

Final Studio White
03. Production

Final Studio White

Retail-ready mass manufacturing.

THE RESULT:
UNCOMPROMISED POTENCY.

40%
Extended Shelf Life
98%
Dispense Accuracy
100%
Active Intake Integrity
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